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Plant Safety. Information Sheet 7. March 2012. Mobile Jaw Crushers. Service Engineers Safety Inspections. This Information Sheet has been developed by the Quarries National Joint Advisory Committee (QNJAC) to help quarry operators, contractors, managers and others learn how to make health and safety improvements in the quarry industry.

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The mine operator established policies and· procedures requiring that the power be locked out or blocked from hazardous motion, prior to performing maintenance in the jaw crusher. A safety meeting was conducted with all miners to discuss these new policies and procedures.

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Jaw crushers operate by squeezing rock between two surfaces, one of which opens and closes like a jaw. Rock enters the jaw crusher from the top. Pieces of rock, that are larger than the opening at the bottom of the jaw, lodge between the two metal plates of the jaw.

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The accident occurred due to management's failure to establish policies and procedures ensuring the safety of persons performing work activities at or near the jaw crusher. The jaw crusher was not de-energized, locked and tagged out, and blocked against motion prior to persons performing work around the feed opening.

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Root Cause: Management failed to task train miners on safe procedures for dislodging objects stuck in the jaw crusher, and hazards resulting from a sudden release of stored energy from a jammed crusher.

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Maintenance procedures must take account of manufacturer's instructions and safety warnings. When performing maintenance inside large jaw crushers a specially designed platform may be inserted into the jaws to prevent movement and to provide a secure place to work from.

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 · How to keep jaw crusher safety Make sure a complete inspection before starting the jaw crusher. Be sure that the crushing chamber is clear. Refer to the Jaw Crusher Operation and Maintenance Manual for crusher daily start-up procedures. • Be sure that all guards and other safety devices are correctly installed and tightly secured before…

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